Exploring the benefits of the industrial application of 5G on smart devices

Hyperconnectivity is a defining characteristic of the fourth industrial revolution. Connectivity is a critical enabler of many innovative technologies driving the factory of the future, such as IoT, augmented reality, and edge computing. After all, operations like predictive maintenance and digital twinning depend on the near real-time exchange of data. 5G communication is an excellent means for this, due to much higher bandwidth, higher capacity, and lower latency requirements than previous communication means.

With the growing availability of 5G internet, industry is starting to explore the benefits as well. A well known emerging technology in industry is augmented reality (AR). AR visually adds digital information or content to the device user’s real time environment. In industrial applications, this can be used for displaying machine operating instructions, for example for remote assistance, trainings, or employee onboarding. In order to do so, a smart device and a stable data communication mean are required.

To explore the advantages and disadvantages of using 5G in augmented reality applications, the 5GXR project consortium was formed. The AMP subsidised project is conducted by Total Reality and the FIP-AM@UT. Total Reality is an Enschede-based company, that aims to make industrial and operational business processes more effective with the use of Extended Reality (XR) solutions, e.g. by visualising realtime information on the factory floor.

The 5GXR project is initiated to assess the usability of 5G as a communication backbone for a real-time XR use case in a manufacturing scenario. The use case will concern step-by-step work instructions in XR via a tablet, as a technology demonstrator for the combination of 5G and XR. The results will be validated, to create an application which could be showcased to other manufacturing companies.

Industry partner

APPROACH

The 5GXR project employs a hands-on validation method to assess 5G’s potential in enabling real-time XR applications for manufacturing. The project uses the “Wire Cutter” scenario, where operators receive step-by-step maintenance instructions via XR on tablets. Key features include integrating machine sensor data with AR visuals to dynamically guide users.

Validation compares the efficiency and error rates of XR-based instructions against traditional manuals. A combination of technical measurements and user feedback evaluates signal stability (RSRP, RSSI), throughput, usability, and latency. Tools like Total Reality’s ILC Viewer and Editor are customised to align with 5G capabilities. The results aim to showcase a scalable, interactive XR solution powered by 5G, demonstrating its industrial viability.

OUTCOME

The 5GXR project successfully evaluated the feasibility and impact of integrating 5G connectivity with extended reality (XR) applications in a manufacturing environment. Through the validation of the “Wire Cutter” use case, the project assessed key performance metrics, including task efficiency, network stability, and user experience. The findings provide insights into the potential benefits and limitations of leveraging 5G for industrial XR applications.

• The XR app reduced task completion time by 24% for inexperienced operators compared to traditional manuals
• Participants preferred the XR app for its guidance and interactivity. No faults were recorded during validation tasks
• Signal quality remained stable across the shop floor without additional antennas
• Network throughput was 60–80 Mbps, which was below optimal levels. Further testing with different configurations is recommended
• The XR app boosted user confidence and sped up learning, especially for less experienced workers

This project was made possible through the Regio Deal supported by the Province of Overijssel and the Dutch State.

FOR MORE INFORMATION ABOUT 5GXR, PLEASE FEEL FREE TO REACH OUT TO

Barry te Dorsthorst

Barry te Dorsthorst

Research Engineer

Sarah Schmitt

Research Fellow