Digitisation for production and integration of machine data into ERP

In the evolving landscape of Industry 4.0, manufacturers face a significant challenge—disparate software tools and manual communication processes that create data inaccuracies and inefficiencies. Shopfloors struggle with integrating various software systems, leading to interoperability issues and hindered production workflows. The SmartProd ERP Project, a collaboration between FIP-AM@UT and Fraunhofer IPT, addresses these challenges head-on, partnering with HTM Aerotec to drive digital transformation.

The SmartProd ERP tackles two primary objectives:
1. Standardised Connection Protocol: To resolve the fragmentation caused by diverse software tools, this initiative introduces a standardised connection protocol. This aims to unify communication across ERP, PLM, and machine tooling management systems, ensuring seamless data flow and reducing the need for manual intervention.

2. Automated Machine Data Integration: At HTM Aerotec, a leader in high-precision aerospace manufacturing, current practices involve cumbersome manual documentation of machine data. The objective is to automate this process by integrating machine data directly into the ERP system. By analysing existing software systems and developing a robust data acquisition solution, the project will streamline data entry from machine tools, enhancing accuracy and operational efficiency.

The overarching goal of SmartProd ERP is to enhance operational efficiency and competitiveness by facilitating a smooth digital transformation. By standardising data connections and automating data integration, the project not only addresses current interoperability issues but also sets a new standard for data accuracy and process optimisation.

Industry partner

WORK PACKAGES

Every FIP-AM@UT project is divided into separate work packages, to clearly distinguish the several stages and purposes within the project. SmartProd consists of two parts with four work packages for each part.

 


Work packages for Digitisation of Production

icon_Analysis

Current state analysis

Analyse the current digital infrastructure

icon_Assessment

Requirement analysis

Defining connectivity requirements and solution architecture

icon_ModellingSimulation

Demonstrator development

Implementing and testing the optimised workflow

icon_OptimisationDemonstration

Validation

Testing and assessing solution performance and usability

 


Work packages for Integration of Machine Data into ERP System

icon_Analysis

Current state analysis

Analysing current data flows and infrastructure

Data acquisition

Setting up data acquisition for machines

Automated data processing

Implementing Automated Data Processing for ERP

icon_What-if

Validation

Verifying accuracy and efficiency of integration

FOR MORE INFORMATION ABOUT SMARTPROD, PLEASE FEEL FREE TO REACH OUT TO

Barry te Dorsthorst

Barry te Dorsthorst

Research Engineer

Engin Topan

Associate Professor Smart Manufacturing and Supply Chain Planning, BMS Faculty

Can Ölmezoğlu

Can Ölmezoğlu

Engineering Support, Software Development

Pascal Kienast

Research Associate

Christoph Kohl

Research Associate