Embracing Additive Innovation for a Competitive Edge

In today’s fast-changing industrial landscape, innovation isn’t just an advantage—it’s a necessity. For manufacturing businesses, adopting advanced technologies like Additive Manufacturing (AM) can help cut costs, improve efficiency, and remain competitive. The University of Twente’s FIP-AM@UT supports this shift with practical programmes like the Advanced Manufacturing Implementation Investigation (AMII) and its simplified version, DreAM, designed to help businesses explore and adopt AM effectively.

The project with HP Valves, a leading supplier to the energy sector, is a success story of AMII. HP Valves faced significant challenges in producing highly customised, low-volume components with complex geometries. While AM presented a solution, integrating it into their established operations required a strategic and thorough approach. By collaborating with FIP-AM@UT, HP Valves was able to evaluate its readiness for AM and develop a structured roadmap for implementation with AMII.

The AMII process used by FIP-AM@UT is methodical and results-driven. It began with a quick scan to understand the company’s goals and familiarise its team with AM technologies. Following this, a current state analysis identified gaps and opportunities for AM integration along the production structure in place. Opportunities for AM were identified in different production areas through the collaboration with multiple company departments. Potential scenarios were developed to test the feasibility of different AM solutions, with hands-on training provided to build in-house expertise. The programme concluded with a customised technical implementation plan that aligned with the company’s goals and production processes.

For HP Valves, this approach delivered four tailored AM solutions, including both polymer- and metal-AM implementation. These allowed them to support their in-house AM knowledge, improve their assembly process, and speed up product prototyping. Before the conclusion of the project, the company had already started their AM adoption process through the acquisition of a polymer-based printer. Such equipment, fitted for their goals and needs, allows the team to further develop their newly acquired skills on designing for AM and getting acquainted with AM equipment.

While AMII offers a deep and comprehensive exploration of AM adoption, not all companies require such an extensive programme. For businesses seeking a more focused introduction, DreAM is the ideal solution. DreAM—short for Development and Redesign for Additive Manufacturing—offers a streamlined version of AMII, designed to help companies explore the benefits of AM without committing to a full-scale implementation investigation.

DreAM takes place over three half-day workshops and is tailored to meet the needs of manufacturing businesses. It begins with an introduction to AM technologies and processes, followed by a workshop to identify potential applications within the company. Participants also gain hands-on experience with designing for AM, and the programme culminates in a presentation of results, including a bespoke demonstration piece created specifically for the business.

This practical, results-oriented programme is perfect for manufacturers aiming to innovate their products, processes, or supply chains. By the end of the workshops, businesses leave with an understanding of AM’s potential in their sector, a detailed summary of opportunities, and the confidence to take the next step. At just €6,000 (excluding VAT), DreAM is a cost-effective way to explore the opportunities of what AM can bring to their business.

DreAM is also eligible for funding through the European Digital Innovation Hub (EDIH). Specifically, the BOOST Robotics East NL initiative offers subsidies for businesses in manufacturing, agrifood, and healthcare in Eastern Netherlands, reducing the cost of innovation.

FIP-AM@UT is committed to helping businesses realise the full potential of Additive Manufacturing. Whether through AMII’s in-depth investigations or DreAM’s accessible workshops, the focus is on delivering practical solutions that align with each company’s unique needs. The “test-before-invest” principle ensures that risks are minimised, and decisions are based on solid data and expert insights.

If your company is ready to explore how AM can revolutionise your production processes, now is the time to act. Whether you’re inspired by HP Valves’ success or intrigued by the possibilities offered by DreAM, FIP-AM@UT is here to guide you. With expertise, cutting-edge research, and the added support of EDIH funding, you have the perfect opportunity to embrace innovation and future-proof your business.

Contact FIP-AM@UT today to learn more about how Additive Manufacturing can transform your operations.

Steijn Jonker graduated with a Master’s in Mechanical Engineering from the University of Twente in 2023. Shortly after, he joined FIP as a research engineer. His work within FIP revolves around laser technology and high-tech materials in additive manufacturing. Beyond that, Steijn engages with industries, assisting in the assessment of their (additive manufacturing) needs and incorporating criteria into the existing process chain.